In a highly competitive sector such as the medical precision engineering, efficiency and automation are key to staying ahead of the curve. UK-based Oracle Precision was faced with the challenge of optimising and automating its production, and the solution came from CMZ. With the purchase of its latest CNC lathe with Gantry Loader GL 20II, it has been able to increase its productivity unattended and reduce lead times.
The Gantry Loader has improved our productivity by automating the loading and unloading of parts, allowing continuous operation without manual intervention. Its ease of use and programming, coupled with an intuitive interface, has made integration into our production process simple and efficient. This solution has minimised downtime and reduced the risk of human error, ensuring high quality production.
Name: Oracle Precision Ltd
Location: Rotherham (UK)
Activity: Precision engineering for the medical sector
CMZ Machines: TD-30-YS-800 + Gantry Loader GL20II
Located in Rotherham (United Kingdom), Oracle Precision was founded by a team of engineers with extensive experience in sectors such as medical and aerospace, where precision and quality are critical aspects.
With more than 25 years in the market, the company has established itself as a leader in the manufacture of reconstructive medical devices in the country. Strict regulatory compliance and certifications such as ISO 13485 ensure that its products meet the highest quality standards, considering the requirements of end users, both surgeons and patients. Additionally, the company holds AS9100 accreditation and is involved in batch aerospace manufacturing.
To meet the specific requirements of each sector in detail, Oracle Precision needed high-performance machinery capable of delivering precision and reliability in every machining process. Immersed in the search for a solution that would suit its needs, the company found the ideal partner in CMZ.
The company faced a challenge: improving its production capabilities. The growing demand for precision engineering in the United Kingdom encouraged Oracle to expand its operational capacity. Automating the machining process was necessary to reduce delivery times. If successful, they could take on a greater number of projects without compromising quality or process efficiency.
After conducting an exhaustive evaluation, they discovered CMZ's product range thanks to industry recommendations and research into leading CNC lathe manufacturers. Thus, Oracle Precision saw CMZ as the ideal ally for its machining and automation challenges.
From the very beginning, a close collaboration was established between CMZ and Oracle Precision. After studying the parts and analysing production processes, the lathe manufacturer became fully involved in the project, providing innovative solutions to streamline operations. The focus was primarily on the areas where Oracle Precision faced the greatest difficulties. This collaboration was particularly notable for its proactive approach and dedication to ensuring process optimisation, which distinguishes CMZ as a key partner.
This study led to the selection of a TD-30-YS with the Gantry Loader GL20II. Integrating this automation solution allowed Oracle to automate the loading and unloading of parts, reducing operation times. Additionally, thanks to this collaboration, Oracle Precision has achieved higher productivity rates. After installation and commissioning, the machine is capable of running unattended for the production of large batches throughout the night, resulting in shorter lead times for the end customer.
The lack of skilled labour is one of the biggest challenges in the industry today. Automation is key to ensuring business competitiveness. In this context, thanks to CMZ's Gantry Loader, Oracle Precision can operate continuously and without human intervention for more than 12 hours.
One of the main advantages of this automation solution is its ease of use and ergonomics. Programming is simple, and when combined with the intuitive interface, Oracle Precision's team can quickly and flexibly configure and modify production series, increasing responsiveness to changing customer demands. Another key point is the improvement in operational efficiency, as it minimises downtime, reduces the risk of human errors, and decreased lead times with a major benefit of lights out running, when required in this scenario it can give efficiency savings of up to 50%
Oracle Precision chose CMZ over other manufacturers due to the reliability and precision of its products, as well as its ability to provide advanced automation solutions. The manufacturing philosophy also influenced the decision: CMZ produces more than 80% of the components for its lathes in-house, ensuring full process control and high product quality. A CMZ lathe has an average lifespan of over 20 years.
Additionally, close and efficient technical support was a determining factor for the client. CMZ has a dedicated technical and commercial support team in the United Kingdom that provides prompt and effective assistance for any need. The professional technical advice, backed by a solid value proposition, allowed Oracle to find the perfect balance between cost, performance, and long-term operational efficiency.
LMC opens its doors to tell us about his experience with CMZ cnc lathes. For them, CMZ is not only a machinery supplier, it is a first-class technological partner.
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